Lidocaine

Why is Lidocaine In Shortage?

August 19, 2022

Why Is Lidocaine In Shortage?

The ongoing lidocaine shortage stems from multiple factors including manufacturing challenges, quality control constraints, pandemic-related demand spikes, and limited production capacity. As a critical local anesthetic, lidocaine plays an essential role in dental procedures, minor surgeries, and pain management protocols, making this shortage particularly impactful for healthcare providers across multiple specialties. The lidocaine shortage directly affects patient care quality and operational efficiency in healthcare settings nationwide.

With only two primary manufacturers (Pfizer and Fresenius Kabi USA) producing lidocaine in the United States, supply chain disruptions, quality recalls, and natural disasters have all contributed to the persistent shortage. Understanding these underlying causes helps practices develop effective contingency plans while maintaining high standards of treatment. Healthcare professionals experiencing this lidocaine shortage must navigate complex decisions about procedure scheduling, alternative medications, and patient management.

Lidocaine is indicated for various anesthetic applications including infiltration anesthesia, intravenous regional anesthesia, nerve blocks, and surface anesthesia. The persistent lidocaine shortage has prompted both providers and patients to seek information about its causes, duration, and potential solutions.

How Lidocaine Shortage Develops in the Supply Chain

Current Lidocaine Shortage Status

According to the FDA, the following products are officially recognized in the current lidocaine shortage:

For more specific classification of products affected by the lidocaine shortage, you can visit Drugs.com. The lidocaine shortage has been particularly problematic for surgical centers and dental practices that rely heavily on these formulations.

Quality Control Constraints Behind the Lidocaine Shortage

The ongoing lidocaine shortage often stems from strict quality standards enforced by regulatory bodies. The FDA maintains rigorous oversight throughout production processes, creating bottlenecks that contribute to the lidocaine shortage in manufacturing and distribution.

For anesthetics specifically, quality control tends to be exceptionally stringent given the potentially serious consequences of formulation errors. A single manufacturing deviation can trigger extensive reviews that pause production lines for weeks, intensifying the lidocaine shortage for healthcare providers.

When COVID-19 intensified demand for medical supplies, these existing quality-related delays only worsened the lidocaine shortage, creating supply constraints that continue to affect availability today.

Pandemic’s Role in the Lidocaine Shortage

The COVID-19 pandemic created unprecedented demand patterns that exacerbated the existing lidocaine shortage across the healthcare supply chain. During peak hospitalization periods, the substantial increase in ventilated patients requiring sedation dramatically increased consumption rates of lidocaine and similar agents.

This surge occurred for several key reasons that intensified the lidocaine shortage:

  • Increased intubation procedures requiring anesthesia
  • Extended hospitalization durations for critical patients
  • Reallocation of manufacturing capacity toward pandemic-specific medications

While many experts note that the lidocaine shortage predated the pandemic, there’s broad consensus that COVID-19 significantly worsened existing supply vulnerabilities, pushing the lidocaine shortage to critical levels in many regions.

Vaccine Manufacturing Competition Affecting Lidocaine Shortage

The massive shift in pharmaceutical manufacturing capacity toward COVID-19 vaccine production created competitive pressure that contributed to the lidocaine shortage by diverting resources, packaging materials, and transportation infrastructure.

Though some dispute the direct connection between vaccine production and the lidocaine shortage, the timing of increased shortage reports correlates with periods of vaccine manufacturing scale-up. This industry-wide pivot created downstream effects that continue to impact supply chains for many routine medications, including the persistent lidocaine shortage.

Pre-Existing Supply Chain Weaknesses Driving Lidocaine Shortage

Industry analysts generally agree that while COVID-19 intensified the lidocaine shortage, the underlying vulnerability has existed for years. Several persistent factors contribute to the ongoing lidocaine shortage:

  • Market consolidation limiting manufacturer diversity
  • Economic pressures driving just-in-time inventory practices
  • Limited geographic diversity in manufacturing locations
  • Thin margins on generic medications discouraging investment

The current lidocaine shortage exemplifies these structural weaknesses. With only two primary manufacturers (Pfizer and Fresenius Kabi USA) producing lidocaine in the United States, any disruption to either company’s production capacity immediately worsens the lidocaine shortage nationwide.

Manufacturing Recalls Intensifying the Lidocaine Shortage

Quality control issues occasionally necessitate product recalls that further constrain available supply and deepen the lidocaine shortage. For example, in May 2021, Hospira (a Pfizer subsidiary) recalled specific lots of 1% Lidocaine HCL due to labeling errors that could have led to serious patient safety incidents.

These recalls, while necessary for patient safety, create immediate supply gaps that exacerbate the lidocaine shortage. With limited manufacturers, addressing these sudden inventory losses becomes extremely difficult, prolonging the lidocaine shortage for healthcare providers.

Natural Disaster Impacts on the Lidocaine Shortage

The 2017 Hurricane Maria devastation in Puerto Rico demonstrated how natural disasters can create long-lasting pharmaceutical supply disruptions that contribute to the lidocaine shortage. This catastrophic event damaged numerous manufacturing facilities, creating a manufacturing bottleneck that continues to impact the supply chain in the U.S. today.

The resulting geographic concentration of production continues to make the lidocaine shortage vulnerable to weather events and other regional disruptions, highlighting the need for greater resilience in medical supply chains.

What Healthcare Providers Can Do During Lidocaine Shortage

The lidocaine shortage represents a matter of national security with immediate clinical implications. When facing a lidocaine shortage, clinicians must rely on alternatives that may be less effective or more costly.

The lidocaine shortage impacts dental procedures and other outpatient elective operations, often forcing providers to postpone appointments to ensure patient safety. These delays resulting from the lidocaine shortage can lead to complications and sometimes require emergency interventions.

Recommended Alternatives During Lidocaine Shortage

When lidocaine injections are unavailable due to the ongoing lidocaine shortage, healthcare providers can consider these alternatives:

Topical Preparations During Lidocaine Shortage

In the absence of injectable lidocaine, topical preparations like Emla® (2.5% lidocaine and 2.5% prilocaine) may suffice for simple surgical procedures on intact skin or genital mucous membranes when facing a lidocaine shortage.

Bupivacaine HCL Injection as a Lidocaine Shortage Alternative

For more complex procedures during a lidocaine shortage, Bupivacaine offers an injectable alternative. However, its longer duration of action makes it less ideal for dental procedures that benefit from lidocaine’s shorter active period, making the lidocaine shortage particularly challenging for dental practices.

Articaine During Lidocaine Shortage

Articaine HCL with epinephrine injection (brand name Septocaine®) provides an effective alternative particularly valued in dental settings during the lidocaine shortage. Dentists widely use it for mouth-numbing in both simple and complex dental procedures when experiencing lidocaine shortage. It’s also recommended for patients with lidocaine allergies regardless of shortage conditions.

Propofol as a Lidocaine Shortage Alternative

Propofol, a general anesthetic, can substitute for lidocaine in some contexts during the lidocaine shortage. Patients should be aware that propofol causes dizziness or drowsiness, prohibiting driving for several hours after administration, an important consideration when substituting due to lidocaine shortage.

Fentanyl During Lidocaine Shortage

This narcotic analgesic offers pain relief properties and can replace lidocaine in some applications during the lidocaine shortage. Lidocaine is often combined with propofol to reduce injection pain; fentanyl can serve this purpose in lidocaine’s absence. However, it’s not recommended for opioid-naïve patients, making it a limited alternative during the lidocaine shortage.

While these alternatives exist, they often present either reduced efficacy or more complex risk profiles, making the lidocaine shortage a significant clinical challenge in many situations.

Ensuring Consistent Supply During Lidocaine Shortage

The lidocaine shortage stems from a combination of increased demand and decreased availability, creating significant challenges for healthcare providers. Pipeline Medical maintains consistent stock availability to help practices avoid disruptions during the lidocaine shortage. Visit our online marketplace to explore our lidocaine supply options that can help you navigate this ongoing lidocaine shortage.


The information provided on this site is for informational purposes only and is not intended to substitute for professional medical advice, diagnosis, or treatment. Always consult a qualified healthcare provider or medical professional for guidance on any medical concerns, product use, or treatment decisions.